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KEMP · ELECTROGALVANIZING UPGRADE

ELPANGUpgrade 300

Hex nuts

BALANCED PERFORMANCE

Coating thickness.
Corrosion resistance. Balanced.

ELPANG Upgrade 300 improves corrosion resistance on existing acid and alkaline zinc electroplating lines. Its post-treatment system balances zinc-deposit thickness with white- and red-rust performance across 3–10 µm specifications.

Coating thickness
3–10µm
White-rust SST
60–96hr
Red-rust SST
300–500hr

Range endpoints represent different thickness conditions. See the table below for the corresponding white- and red-rust values at each thickness.

PERFORMANCE BY THICKNESS

White- and red-rust performance
by plating thickness.

Compare white- and red-rust SST results
at each plating thickness to select
the specification for your components.

On smaller screens, scroll horizontally within the table to view all columns.

GradeExisting lineThickness (µm)White-rust SST (hr)Red-rust SST (hr)Applications
Upgrade 300Zinc electroplating + sealer3–560300①②
Upgrade 300Zinc electroplating + sealer5–672400①②
Upgrade 300Zinc electroplating + sealer8–1096500①②③
  • ① Improve zinc electroplating performance
  • ② Evaluate substitution for lower-cost hot-dip galvanizing
  • ③ Evaluate substitution for higher-cost hot-dip galvanizing
  • ④ Evaluate substitution for zinc-nickel plating

Source: ELPANG Upgrade System performance table · ASTM B117 · Results correspond to the thickness and process conditions shown.

PRODUCT & PROCESS

Upgrade 300 chemicals and process

Review the post-treatment system around UP300-A and UP300-B. For alkaline lines, also assess whether UP300AKL is required.

01

UP300-A — Pre-sealer

A structure-reinforcing, water-based inorganic formulation. Added to the third chromate rinse at 1 part concentrate to 100 parts water.

02

UP300-B — Main sealer

A reactive, water-based inorganic formulation that replaces an existing sealer or is introduced as a new treatment. The catalog lists 1 part concentrate to 10 parts water for rack plating. Barrel conditions differ by acid or alkaline line and initial make-up or replenishment. Refer to the latest TDS for the applicable dilution ratio.

Process overview: zinc plating → activation and chromate treatment → UP300-A in the third rinse → UP300-B sealer. For alkaline lines, review the addition of UP300AKL to the plating bath. Operating specifications depend on the plating bath, rack or barrel process, and initial make-up or replenishment stage.

Use the latest TDS and agreed line operating specification for dosage, bath concentration and dilution ratios. Calculator defaults are inputs for cost estimation.

PROCESS VIDEO

See the treatment
in practice.

This video shows dilution and application procedures.
Korean and English subtitles are provided.
The video uses product names from before the rebranding.

FINESEAL 150 in the video is now UP300-A; WP300 is now UP300-B. Refer to the latest TDS and technical review for actual operating conditions.

ECONOMIC SIMULATOR

What changes
on your line?

Use your operating conditions to compare estimated consumables costs before and after adoption, including the percentage change. Detailed breakdowns and consultation are optional. No contact details are required to view the results.

TECHNICAL RESOURCES

Take your review
to the next step.

Choose the catalog for your line type.
Contact our technical team for dosing conditions
and test documentation.