KEMP AEROSOL COATING SYSTEM
Zinc-flake and inorganic-binder technology
for integrated aerosol repair systems.
G·SAVE · Innotouch · G+PLUS
From local corrosion protection to metallic touch-up and clear topcoats.
G·SAVE · Innotouch · G+PLUS / 420 mL
SURFACE ASSESSMENT & REPAIR SPECIFICATION
Combine corrosion-protection layers, repair coatings and clear topcoats
to suit substrate condition and finish requirements.
After removing corrosion products and contaminants, apply a zinc-flake repair coating to exposed steel, cut edges and welds. Select subsequent coatings for the required finish and exposure environment.
View product specification →Corrosion-protection repair · Metallic silver
Restore the zinc protective layer
on exposed steel substrates
A local corrosion-protection coating based on zinc flakes and an inorganic binder. Protects exposed steel at damaged zinc coatings, cut edges and welds.
Appearance restoration · Bright metallic silver
Reinforce corrosion resistance
and restore a metallic silver finish
A touch-up coating based on zinc/aluminum powders and an inorganic binder. Repairs scratches and dark discoloration in zinc coatings and combines with G·SAVE for a multilayer weld-repair system.
Enhanced corrosion resistance · Clear finish
Form a clear inorganic
protective film on zinc coatings
A clear inorganic coating for reinforcing the corrosion resistance of zinc-coated components. Applied as a protective film on new components or as a topcoat over touch-up coatings.
INORGANIC COATING TECHNOLOGY
The barrier and sacrificial-anode action of metal particles
works with inorganic-binder film formation to meet repair requirements.
Conceptual zinc-flake structure of G·SAVE
Schematic of overlapping zinc flakes and the penetration path of corrosive agents.
Overlapping zinc flakes extend the path of moisture and salts through the coating. Zinc in electrical contact with steel oxidizes preferentially, providing sacrificial protection to the substrate.
Innotouch reinforces corrosion resistance and appearance with an inorganic coating containing zinc and aluminum powders. Component trials assess color matching and compatibility with subsequent coatings.
G+PLUS forms a clear protective film over zinc coatings or repair layers. Required appearance and recoating conditions are assessed when combined with pigmented touch-up coatings.
WELD REPAIR · FIELD VALIDATION
Production-performance R&D for marine fitting pipes,
with a global shipbuilder participating as end-user.
Pipes and flanges pre-coated with Innozinc ceramic zinc plating are formed and welded on site. Aerosol repair coatings restore damaged plating at welds and heat-affected zones. KEMP evaluated bending, welding and touch-up operations for ship-block connection pipes up to 50A at a global shipbuilder's yard.
Internal and external welds treated with the combined touch-up system achieved no red rust after 720 hours of neutral salt spray testing. The repaired welds reached the same 720-hour assessment level as the ceramic zinc-plated individual components evaluated in this project.
Innozinc ceramic zinc-plating technology ↗Combines a zinc-flake corrosion-protection layer on exposed steel with a metallic silver repair coating.
Sample designation: KEMP (GS+INT)Combines the repair coating on bent sections with a clear inorganic topcoat to reinforce surface protection.
Sample designation: KEMP (INT+GP)
On-site welding, touch-up application and completed repairs at a global shipbuilder.
| Test specimen | Coating system / Test area | Result | Test reference |
|---|---|---|---|
| Pipe assembly with combined touch-up | GS + INT Internal and external welds | No abnormality | KS D 9502:2024 TAK-2024-149239, page 2/3 |
| Pipe assembly with combined touch-up | INT + GP Tensile and compressive sides of bends | No abnormality | KS D 9502:2024 TAK-2024-149239, page 3/3 |
| Individual ceramic zinc-plated component | Flange | No abnormality | KS D 9502:2020 TAK-2025-008170 |
| Individual ceramic zinc-plated component | Pipe | No abnormality | KS D 9502:2020 TAK-2025-008171 |
The combined touch-up systems on welds and bent sections demonstrated corrosion protection without red rust after 720 hours of neutral salt spray testing.
GS: G·SAVE / INT: Innotouch / GP: G+PLUS. The table specifies coating combinations, test areas and test standards.
SEE THE APPLICATION
Innotouch forms a metallic silver repair coating
over scratched zinc-coated surfaces.
Trials on actual components confirm color matching
and the required finish quality.
APPLICATION SEQUENCE
An integrated sequence for corrosion protection, appearance restoration and clear topcoating.
Select a two- or three-product system to meet the site specification.
Remove corrosion products, oil and welding residues; assess exposed steel and the extent of coating damage.
Form a zinc-flake protective layer on exposed steel and weld-damaged areas.
Reinforce corrosion resistance and appearance with a metallic silver repair coating.
Protect plated components or repair coatings with a clear inorganic topcoat.
Use G·SAVE → G+PLUS for corrosion-protection repair and a clear finish, or G·SAVE → Innotouch → G+PLUS where a metallic silver finish is also required. GS+INT at welds and INT+GP at bends each passed the R&D 720-hour corrosion assessment. Set dry film thickness (DFT), recoating intervals and drying/curing conditions from product technical data and the site specification.
Three-product application guide ↗ [PDF · KO]TEST CONDITIONS & RESULTS
Product-specific salt spray performance is presented
with specimen configuration, test conditions and assessment results.
Specimen-specific salt spray results from product catalogs. Substrate, preparation, coating conditions and assessment criteria provide the basis for selecting a repair specification for the exposure environment.
TECHNICAL RESOURCES
Review application areas, coating properties and test conditions.
The three-product sequence is G·SAVE → Innotouch → G+PLUS for corrosion protection, metallic finish and clear protection. R&D evaluated G·SAVE + Innotouch on welds and Innotouch + G+PLUS on bends. Both combinations protected the assessed areas without red rust after 720 hours of neutral salt spray testing.
Consider G·SAVE-based protection for exposed steel, welds and cut edges, and Innotouch for scratches and dark discoloration of zinc coatings. Damage depth, remaining plating, substrate condition and required corrosion resistance determine the coating combination.
Provide the product name, substrate and plating specification, service environment and required test standard. We support repair-specification reviews with SDS, surface preparation, DFT and recoating guidance, together with R&D test information for the relevant application area.
APPLICATION REVIEW
Substrate and plating specifications, welding/forming conditions and damage extent
guide coating selection and application conditions for the required corrosion resistance.